Gale F450 User Manual

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08/22/08 PN 96441 v.3.0
Banks Monster
®
Exhaust System
2003-2007 Ford Power Stroke 6.0L
Turbo-Diesel F450/F550 Trucks, Cab & Chassis
THIS MANUAL IS FOR USE WITH SYSTEMS 47273-47292
Gale Banks Engineering
546 Duggan Avenue • Azusa, CA 91702
(626) 969-9600 Fax (626) 334-1743
Product Information & Sales: (800) 438-7693
bankspower.com
©2008 Gale Banks Engineering
Owner’sManual
with Installation Instructions
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Summary of Contents

Page 1 - Owner’sManual

08/22/08 PN 96441 v.3.0Banks Monster®Exhaust System 2003-2007 Ford Power Stroke 6.0LTurbo-Diesel F450/F550 Trucks, Cab & Chassis THIS MANUAL IS

Page 2 - 94441 v.3.0

Parts List—Ford Power Stroke Monster Exhaust T.O.P System T.O.P System (Build Date (Build Date 9/03 & Earlier) 10/03 & La

Page 3 - 96441 v.3.0 3

Ext. Cab Ext. Cab Reg. Cab Reg. Cab Crew Cab Crew Cab Crew Cab Crew Cab 162” WB 162” WB 165” WB 165” WB 176” WB 176” WB 200”

Page 4 - General Assembly Diagram

Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (800) 438-7693bankspowe

Page 5 - 96441 v.3.0 5

Dear Customer, If you have any questions concerning the installation of your Banks Power System, please call our Technical Service

Page 6 - 8. Install the supplied rear

1. Disconnect the negative (ground) cable from the battery (if there is more than one battery, disconnect both negative cables). Secure the cable so i

Page 7 - 96441 v.3.0 7

82993a-3d1a-1bFigure 1General Assembly DiagramT.O.P System (Build Date 9/03 & Earlier)Item# Description 1a T.O.P w/Resonator 2 Front Intermedi

Page 8 - 8 94441 v.3.0

4810586a116796441 v.3.0 5

Page 9 - Figure 5

not to trim an excessive amount of tubing. Be sure to wear proper safety equipment.IMPORTANT: Diesel catalysts may become plugged with soot which can

Page 10 - 10 94441 v.3.0

10. Install a 4” exhaust clamp onto the Banks Monster Muffler inlet. Connect the muffler inlet onto the rear of the extension pipe. Install the 4” muf

Page 11

the provided measurements (see Figure 5) to position the logos for a clean factory look.16. Re-connect negative battery cable(s). Start the engine and

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